Mechanical properties and pitting corrosion behavior of Al5085 alloy processed via ECAP

Document Type : Research Paper

Authors

School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran, Iran.

10.22059/jufgnsm.2023.01.05

Abstract

In this paper, the impact of the number of passes of equal channel angular pressing (ECAP) on mechanical properties and corrosion behavior of Al5085 alloys in an HNO3 solution is investigated. After a single pass of ECAP, the ultimate tensile strength (UTS) was increased noticeably from 275 MPa to 342 MPa. Also, the yield strength (YS) and microhardness were improved from ~82 MPa to ~118.5 MPa and 94 HV to 136 HV, respectively. After the second pass all UTS, YS, and microhardness increased by ~13.5%, ~17.8%, and ~11.7% compared to the first pass. Meanwhile, the elongation to failure was reduced by ~15% and ~7.5% after one and two passes of the ECAP, respectively. According to scanning electron microscope (SEM) micrographs, unlike the unprocessed sample in which there is no evidence of pitting corrosion occurrence, after one pass ECAP, the pitting corrosion occurred through all the surfaces of the sample. Also, there is no evidence of pitting corrosion after two passes of ECAP.

Keywords

References

  1. E. Ghali, Corrosion resistance of aluminum and magnesium alloys: understanding, performance, and testing, John Wiley & Sons2010.
  2. G.E. Totten, D.S. MacKenzie, Handbook of aluminum: vol. 1: physical metallurgy and processes, CRC press2003.
  3. P. Vishnu, R.R. Mohan, E.K. Sangeethaa, S. Raghuraman, R. Venkatraman, A review on processing of aluminium and its alloys through Equal Channel Angular Pressing die, Materials Today: Proceedings 21 (2020) 212-222.
  4. J.C. Lee, S.H. Lee, S.W. Kim, D.Y. Hwang, D.H. Shin, S.W. Lee, The thermal behavior of aluminum 5083 alloys deformed by equal channel angular pressing, Thermochimica acta 499(1-2) (2010) 100-105.
  5. A.H. Seikh, M. Baig, A.U. Rehman, F.H. Hashmi, J.A. Mohammed, Stress Corrosion Cracking Behavior of Fine-Grained Al5083 Alloys Processed by Equal-Channel Angular Pressing (ECAP), Molecules 26(24) (2021) 7608.
  6. J. Fahim, S. Hadavi, H. Ghayour, S.H. Tabrizi, Cavitation erosion behavior of super-hydrophobic coatings on Al5083 marine aluminum alloy, Wear 424 (2019) 122-132.
  7. K. Edalati, A. Bachmaier, V.A. Beloshenko, Y. Beygelzimer, V.D. Blank, W.J. Botta, K. Bryła, J. Čížek, S. Divinski, N.A. Enikeev, Nanomaterials by severe plastic deformation: review of historical developments and recent advances, Materials Research Letters 10(4) (2022) 163-256.
  8. M.S. Khorrami, A. Mirzaei, F. Azadi, R. Peymanfar, M. Yektaei, S. Javanshir, A. Shafiei-Zarghan, A. Najafi, S.F. Kashani-Bozorg, A. Zarei-Hanzaki, Friction stir welding of ultrafine grained aluminum alloys: a review, Journal of Ultrafine Grained and Nanostructured Materials 54(1) (2021) 1-20.
  9. R.Y. Lapovok, The role of back-pressure in equal channel angular extrusion, Journal of materials science 40 (2005) 341-346.
  10. S.-Y. Chang, J.G. Lee, K.-T. Park, D.H. Shin, Microstructures and mechanical properties of equal channel angular pressed 5083 Al alloy, Materials Transactions 42(6) (2001) 1074-1080.
  11. H. Zendehdel, A. Hassani, Influence of twist extrusion process on microstructure and mechanical properties of 6063 aluminum alloy, Materials & Design 37 (2012) 13-18.
  12. G. Faraji, E. Taherkhani, M.R. Sabour, Cyclic severe plastic deformation processes, (2023).
  13. M. AAli, G. Faraji, M.R. Sadrkhah, A. Fata, M.J. Hadad, Evaluation of Microstructure and Tensile Behavior of Fine-Grained AZ61 Alloy Tube Processed by Severe Plastic Deformation, Journal of Advanced Materials and Processing 7(3) (2019) 53-62.
  14. S. Hadi, M.H. Paydar, Investigation on the properties of high pressure torsion (HPT) processed Al/B4C composite, Journal of Ultrafine Grained and Nanostructured Materials 53(2) (2020) 146-157.
  15. V. Segal, The method of material preparation for subsequent working, Patent of the USSR 575892 (1977) 330.
  16. A. Esbolat, E. Panin, A. Arbuz, A. Naizabekov, S. Lezhnev, A. Yerzhanov, I. Krupenkin, I. Volokitina, A. Volokitin, Development of Asymmetric Rolling as a Severe Plastic Deformation Method: A Review, Journal of Ultrafine Grained and Nanostructured Materials 55(2) (2022) 97-111.
  17. G. Faraji, H.S. Kim, H.T. Kashi, Severe plastic deformation: methods, processing and properties, Elsevier2018.
  18. H. Miyamoto, Corrosion of ultrafine grained materials by severe plastic deformation, an overview, Materials Transactions 57(5) (2016) 559-572.
  19. K. Kutniy, I. Papirov, M. Tikhonovsky, A. Pikalov, S. Sivtzov, L. Pirozhenko, V. Shokurov, V. Shkuropatenko, Influence of grain size on mechanical and corrosion properties of magnesium alloy for medical implants, Materialwissenschaft und Werkstofftechnik: Entwicklung, Fertigung, Prüfung, Eigenschaften und Anwendungen technischer Werkstoffe 40(4) (2009) 242-246.
  20. T. Mahmoud, Effect of friction stir processing on electrical conductivity and corrosion resistance of AA6063-T6 Al alloy, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 222(7) (2008) 1117-1123.
  21. Y. Li, F. Wang, G. Liu, Grain Size Effect on the Electrochemical Corrosion Behavior of Surface Nanocrystallized Low-Carbon Steel, October 2004, Corrosion 60(10) (2004).
  22. N. Birbilis, K. Ralston, S. Virtanen, H. Fraser, C. Davies, Grain character influences on corrosion of ECAPed pure magnesium, Corrosion Engineering, Science and Technology 45(3) (2010) 224-230.
  23. S. Wang, C. Shen, K. Long, H. Yang, F. Wang, Z. Zhang, Preparation and electrochemical corrosion behavior of bulk nanocrystalline ingot iron in HCl acid solution, The Journal of Physical Chemistry B 109(7) (2005) 2499-2503.
  24. S. Tao, D. Li, Tribological, mechanical and electrochemical properties of nanocrystalline copper deposits produced by pulse electrodeposition, Nanotechnology 17(1) (2005) 65.
  25. K. Ralston, N. Birbilis, Effect of grain size on corrosion: a review, Corrosion 66(7) (2010) 075005-075005-13.
  26. H. Nakano, S. Oue, S. Taguchi, S. Kobayashi, Z. Horita, Stress-corrosion cracking property of aluminum-magnesium alloy processed by equal-channel angular pressing, International Journal of Corrosion 2012 (2012).
  27. A.H. Seikh, M. Baig, A. Ur Rehman, Effect of Severe Plastic Deformation, through Equal-Channel Angular Press Processing, on the Electrochemical Behavior of Al5083 Alloy, Applied Sciences 10(21) (2020) 7776.
  28. R.Z. Valiev, T.G. Langdon, Principles of equal-channel angular pressing as a processing tool for grain refinement, Progress in materials science 51(7) (2006) 881-981.
  29. Z. Horita, T. Fujinami, M. Nemoto, T. Langdon, Improvement of mechanical properties for Al alloys using equal-channel angular pressing, Journal of Materials Processing Technology 117(3) (2001) 288-292.
  30. M. Reihanian, R. Ebrahimi, N. Tsuji, M. Moshksar, Analysis of the mechanical properties and deformation behavior of nanostructured commercially pure Al processed by equal channel angular pressing (ECAP), Materials Science and Engineering: A 473(1-2) (2008) 189-194.
  31. R. Jamaati, M.R. Toroghinejad, High-strength and highly-uniform composite produced by anodizing and accumulative roll bonding processes, Materials & Design 31(10) (2010) 4816-4822.
  32. M. Eftekhari, G. Faraji, M. Bahrami, Processing of commercially pure copper tubes by hydrostatic tube cyclic extrusion–compression (HTCEC) as a new SPD method, Archives of Civil and Mechanical Engineering 21(3) (2021) 1-12.
  33. M. Eftekhari, A. Fata, G. Faraji, M.M. Mashhadi, Hot tensile deformation behavior of Mg-Zn-Al magnesium alloy tubes processed by severe plastic deformation, Journal of Alloys and Compounds 742 (2018) 442-453.
  34. A. Fattah-alhosseini, A.R. Ansari, Y. Mazaheri, M. Karimi, M. Haghshenas, An Investigation of mechanical properties in accumulative roll bonded nano-grained pure titanium, Materials Science and Engineering: A 688 (2017) 218-224.
  35. M.Y. Alawadhi, S. Sabbaghianrad, Y. Huang, T.G. Langdon, Direct influence of recovery behaviour on mechanical properties in oxygen-free copper processed using different SPD techniques: HPT and ECAP, Journal of Materials Research and Technology 6(4) (2017) 369-377.
  36. M.M. Sharma, C.W. Ziemian, Pitting and stress corrosion cracking susceptibility of nanostructured Al-Mg alloys in natural and artificial environments, Journal of materials engineering and performance 17 (2008) 870-878.
  37. I.-J. Son, H. Nakano, S. Oue, S. Kobayashi, H. Fukushima, Z. Horita, Pitting corrosion resistance of ultrafine-grained aluminum processed by severe plastic deformation, Materials Transactions 47(4) (2006) 1163-1169.
  38. T. Tański, P. Snopiński, P. Nuckowski, T. Jung, W. Kwaśny, T. Linek, Influence of processing routes on structure and residual stress in aluminium-magnesium alloy after ECAP, Journal of Achievements in Materials and Manufacturing Engineering 63(1) (2014) 5-12.

 

Journal of Ultrafine Grained and Nanostructured Materials
Volume 56, Issue 1
June 2023
Pages 42-49

Files

History

  • Receive Date: 19 April 2023
  • Revise Date: 01 June 2023
  • Accept Date: 02 June 2023

Share

How to cite

Statistics